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Hot Melt Extrusion

In recent yearsÌýHot Melt Extrusion (HME) has been used extensively in solubility enhancement applicationsÌýfor polymer-based amorphous solid dispersions (provided theÌýDrug Substance is thermally stable). In this respect, the technology competes directly with spray drying andÌýmay offer advantages in terms of cost and throughput.

How it works

Powders (drug substance, polymer and other excipients, if necessary) areÌýfed into heated processing zones within the extruder.Ìý Modular twin co-rotating screws impart a high degree of shear and mixing into the molten mixture, creating a homogenous mass.ÌýAfter exiting the extruder, the molten extrudate is rapidly cooled and solidified. In most cases the solid extrudate is further processed into a powder and incorporated into a solid dosage form.

Applications

Solid dispersions

Amorphous solid solutions (drug molecularly dispersed in amorphous polymer system) are used to overcome solubility limitation of BCS class 2 and 4 drugs. In these applications, the polymer is capable of kinetically stabilizing the API in the solid state and after exposure to a dissolving media. Similarly, crystalline solid dispersions can be prepared which exhibit improved wetting and dissolution characteristics.

Controlled release

Controlled release extrudates can be obtained by adding water insoluble our high molecular weight water soluble polymers into the processing mixture.

Microencapsulated particles

Crystalline drug may be encapsulated with a polymer during processing. For example, enteric polymers can be used to protect drugs from the gastric conditions or for enhanced deliveryÌýto the site of maximum absorption. Similar approaches also can be used for the taste masking of drug substances.

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Learn more about HME, with the following article by ËÄÉ«AV's experts:Ìý

Published in Pharmaceutical Technology, April 2014

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