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Multi-鈥媙ozzle spray dryer, method for scale-鈥媢p of spray dried inhalation powders, multi-鈥媙ozzle apparatus and use of multiple nozzles in a spray dryer
This present invention provides a spray dryer for use in prepg. particles for inhalation, the spray dryer comprising a multi-鈥媙ozzle app. comprising multiple single nozzles suitable for use in prepg. inhalation powders and with a drying gas flow rate greater than about 80 kg鈥/h. 聽Also provided is a method for scaling-鈥媢p a spray drying process for prepg. particles for inhalation from a smaller scale spray dryer to a larger scale spray dryer, relative in size to each other, the method comprising the use in the larger scale spray dryer of a multi-鈥媙ozzle app. comprising single nozzles suitable for use in prepg. inhalation powders, wherein the no. of nozzles in the larger spray dryer is detd. by the ratio of the drying gas flow rate of the larger scale spray dryer to the drying gas flow rate of the smaller scale spray dryer. 聽Also provided is a multi-鈥媙ozzle app. produced from the method of the present invention, the multi-鈥媙ozzle app. comprising multiple single nozzles suitable for use in prepg. inhalation powders. 聽Also provided is the use of multiple single nozzles suitable for use in prepg. inhalation powders in a spray dryer with a drying gas flow rate greater than about 80 kg鈥/h. 聽The nozzles used in the present invention preferably prep. particles with a mean particle size less than about 5 渭. 聽Thus, powder was produced from a feed mixt. prepd. by dissolving 1.2 g of lysine and 4.8 g of trehalose in 234 g of water, by drying from single nozzle or duo of nozzles; the particle size distribution and morphol. is identical when comparing the powders obtained via the single nozzle and the duo of nozzles, demonstrating the success of the current proof-鈥媜f-鈥媍oncept and in this way, the feasibility of a multi-鈥媙ozzle concept.聽